Rechecking system for Bundle Bars

Product introduction

  • Benefit

Improve counting accuracy,reduce labor intensity of workers,improve construction environment,reduce labor intensity of workers,simple operation and quick construction.

  • The system hardware configuration and installation requirement

LW3000-I bundles bar counting system hardware structure layout are as follows:

Figure 2 system layout diagram
Figure 2 system layout diagram

LW3000 bundles review system in bales bar weighing gantry end position.The system has a simple to use,high accuracy, large
storage,real time online the whole bundle of review,can accurately check the number of bales bar,after the count can be pictures and related data(date,review people,locations,steel grade,heat number,production team etc.and images into review system;Clear the count number,found the counting error alarm,remind approval of manual intervention,A local display system(indoors)with the remote display system two kinds.

The site needs to provide space,and the installation space requirements as follows:based on the end face of the bundle of bars,the conveyor chain is 1000mm in the forward direction and 2000mm in the vertical direction.

 

Equipment installation location
Equipment installation location
Intended installation location of equipment
Intended installation location of equipment
Refer to the photos of the installation site
Refer to the photos of the installation site
  • Working principle of the system
Figure 9 system workflow
Figure 9 system workflow

Technical requirements:

  1. Bundles rod end level is good,no indentation,concave phen omenon;
  2. There is no bend,pointed,blackhead,shade,critical is not clear,round head,sunshine interference,and mutual block phenomenon.
  3. The appropriate installation position,to avoid disturbance such as light barrier;
  • Performance

The system includes digital image processing technology,optical technology,analog and digital video technology,computer software technology.For rod end by a professional camera,imaging,by center fro enhanced video identification,through a computer algorithm optimization,bundles steel count.By the system reference weight and steel count judgment,Right and wrong,giving alarm,remind of artificial processing,reduce the error rate.

Technical indicators

 

  • Technical indicators

Process by manual measurement review by department statistics,counting error after artificial correction,counting accuracy of 100%.

Can be with the original weighing system for data transmission,to judgment.

Also can add automatic counting system in weighing,bundles of points after steel rei nforced for checking.

LIAONING MINERAL & METALLURGY GROUP CO., LTD . was established in 2007.
Our products are widely used in steel, electric power, hospitals, welding and other fields. With machine vision as the core, it can provide intelligent equipment research and development, manufacturing and transformation services such as unmanned factories in the metallurgical industry and other industries, machine vision, and robot application design.

We are committed to becoming a “leader in visual applications”, advocating the core values of “integrity, cooperation, innovation, expertise, and excellence”, taking the road of “technology shaping the brand, innovation leading the industry”, and attaching importance to the investment in scientific research and technology. The research and development of new products and the construction of the team make unremitting efforts for the goal of scientific and technological development.

We have been supplied to world’s top steel manufacturer Arcelormittal, TATA Steel, EZZ steel etc. We do OEM for Concast and Danieli for a long time

LMM Gith machine vision as the core, it can provide intelligent equipment R&D, manufacturingand transformation services such as unmanned factories in the metallurgicalindustry and other industries, machine vision, and robot application design.

Tell us your needs and a technician will contact you immediately.